(..) the standard output seems to have a limited # of columns (..)
AFAIK, the console output has always a finite width. You can configure the # of columns (as well as the textfont or colors) you desire for your xterm window using the proper parameters (Environment Settings / General settings) (edit: for linux platforms). For instance, I'm using this command:
xterm -bg black -fg lightgray -rightbar -u8 -fn lucidasanstypewriter-14 -fb lucidasanstypewriter-bold-14 -geometry 120x40 -T $TITLE -e
for a "custom" terminal window. But you'll find always some text truncated depending on the lenght for your output.
(..)Can i get the console to be part of Logs & others (next to debugger and such), instead of a pop up window?(..)
I'm not sure, but I don't remember about any plugin for that purpose.
Regards.